Quantifying Design Aesthetics – My TEDxUND talk

A few years ago I started watching TED talks over the internet, mostly during lunch time.  The talks’ topics that I watched were mostly design, engineering, and art related.  When I learned that The University of Notre Dame was going to hold a TEDx event I applied to be a speaker, to share my research with the TEDx community.  After the selection process, I was one of the 19 speakers chosen!

The email read:

“We were very impressed with your ideas and your passion, and as such, we are officially inviting you to perform at TEDxUND 2014, to be held on January 21st, 2014, at the DeBartolo Performing Arts Center…”

Then the preparation process started.  I had to explain my research in 12 minutes!  I’m just going to comment that once I understood that the purpose of the TEDx talks is to share ideas, it enabled me to focus only on the essential information needed. The organizers were very supportive giving speakers the tools needed to present on stage, which help me gain the confidence to stand in front of the TEDx audience.  The talk was streamed real-time and last week a recording of the presentation was posted on the TEDx Talks YouTube channel.  Here is my presentation:

httpvh://www.youtube.com/watch?v=kABcNKa7Dk0

After the talk, I had a good time talking to people and answering questions.  The most common question was: Where was the “beauty” number of each wheel rim? For each of the wheel rims I only presented three quantified Gestalt principles but there were more. Nevertheless, they weren’t shown for simplicity; remember the goal was to share an idea, not to present years of research in 12 minutes.  To summarize the “beauty” number is a unit vector and its dimensions are equal to the number of quantified Gestalt principles.  With that said, if you really want a scalar number, then is just a matter of taking the Euclidean norm of the vector.

The second comment was regarding the complexity of the wheel rims and now looking at the video it seems like I passed these slides quickly so here you can see the two examples of wheel rims with similar complexity that were not shown in the youtube video (at 8:26).

Wheel rims with similar complexity

Wheel rims with similar complexity.

People didn’t ask me about the equations to quantify the Gestalt principles. I don’t know if it was because they were shown briefly; this was on purpose as time was limited.  I think that here it is appropriate to share that slide.

Summary Slide of Gestalt Principles Equations

This is just a summary and more information regarding the equations can be found at my webpage.

Lastly, I want to thank all the people from the University of Notre Dame that helped me prepare for the talk.  Also, I want to thank everyone from academia, industry and friends that have guided me through this research journey questioning, challenging and inspiring myself to do good research.

When we solve problems together, we don’t only solve them, we also create new knowledge together…

Best advice to Formula SAE, Baja SAE and any other student built projects.

This video can be the introduction to any Formula SAE, Baja SAE, and any other SAE Collegiate Design Series competition.

Questions like:

“How do I start designing a Formula SAE vehicle?”

“How do I organize a Formula SAE team?”

and many others are answered here.

httpvh://vimeo.com/41854831

My favorite two parts:

“Build an A team first and a C car first; and then… you will end up with and A team and A car” (4:40)

“Design, then Manufacture” (14:37)

What do you think about his advice?

How important is the Design event in Formula SAE?

In this post I’m going to discuss the importance of the design event in Formula SAE competitions.  It will start with a brief explanation of the design event, and tips on how to do well on the event. Using the results from the past competitions answer the question:

How important is the design event in Formula SAE?

Now lets start with: What is the design event?

The design event is part of the static events at Formula SAE competitions.  Its purpose is to judge the students engineering effort into the design of the vehicle.  As stated by the rules:

“The car that illustrates the best use of engineering to meet the design goals and the best understanding of the design by the team members will win the design event.”

Each team has approximately 30 minutes for their presentation and they are divided into:

  • Set up – 3 minutes: for placing your car (in finished condition), students and any other materials for presentation in the judging area.
  • Introduction – 1 to 4 minutes: where the team can present the car, their goals, and mention whatever they want to emphasis about the car.
  • Judges Q&A 25 to 28 minutes: Here the judges will ask the students the fundamentals about the car, its design, governing physics, and validation.
  • After the Q & A the team has to let clear the area quickly for the next one in line.

Tips on how to prepare for the design event:

  • Design report and Design spec sheet: the judges will read this information before the design event.  Consider the design report as the resume of your car, it should emphasize the strong design parts of the vehicle.
  • One student per judge: a minimum of one student at all times per judge; the judges want to see that the team has an understanding of the vehicle and score less teams where one student answers all the questions.  I would recommend at least 2 students per judge.
  • Presentation material availability: have your data, analysis and everything else that you might want to show the judges near and available.  Here is where posters, binders and parts prototypes help to explain your car to the judges.
  • Questions the judges want you to answer: students.sae.org has a document with these questions (find it here).
  • End of Design Q&A: leave pictures of your car with the judges, it is allowed by rule C5.14 and helps the judges remember your car.

Now lets move to the question: How important is the design event for the overall Formula SAE competition?

endurance vs design fsae

I started by collecting results from Formula SAE competitions in the USA (a total of 12 competitions between 2006 and 2013).  From the results collected, design, endurance, and overall scores where extracted.

First the data of one competition is explored using a scatter plot of the endurance vs design score.

enduranceVsDesignFSAE2010

The plot above shows visually signs of a linear relationship between the scores.  To investigate further the mean of the endurance scores is plotted vs the design scores below.

 meanEnduranceVsDesignFSAE2010

Here a linear relationship between design and endurance score is more visible.  In order to confirm formally this linear relationship the Pearson correlation coefficient was calculated between each of these scores.  This coefficient measures the linear relationship between two variables.  And here the variables used were design and endurance scores and then design and overall scores.

FSAEdesigncorrelation

To summarize, all correlation coefficients were significant (p < 0.05) with most of them attaining higher significance (p<0.01).  The mean of the correlation between  design and endurance score is 0.484 and the mean between design and overall score is 0.730.  Unfortunately, there is no established threshold value for the Pearson correlation coefficient to establish a linear relationship between two variables, here due to the nature of all the uncertainty and complexity of the competition a perfect correlation was not expected.  However, there are a number of conclusions that can be extracted from the data.  First, since the correlations are positive this means that the design event score is proportional to the endurance and overall score.

Knowing the possibility of a linear relationship between design and endurance, and design and overall score, linear regression is used to find the contribution of the design score to these events.  The linear regression used the design score as the independent variable and endurance or total score as the dependent variable (see equations below).

LinearRegressionEndurance LinearRegressionOverall

The Beta coefficients are summarize in the following table, with the significant of Beta 1.

 

RegressionFSAEsummary EnduranceRegressionFSAEsummary Total

The Beta 1 coefficient quantifies how much the endurance and overall score is increased by increasing the design score by 1 point.  For the endurance score between all the competitions reported here for an increase of 1 point in design a mean of 1.695 points are increased in endurance; in the overall score for each point increase in design, a mean of 5.343 points are increased in the overall score.  A clear picture is established when revising the standardized Beta 1 coefficient, which measures the effect or contribution of the independent variable (design score) to the dependent variable (endurance or overall score).  On average the design event score can predict about 50% of the endurance score and 73% of the overall score.

Throughout the discussion of the correlation results it was assumed that the design event was the causation for the other scores.  This was assumed because a team that was able to prove the design judges that their design is correct and meets the competition goals is the one that will perform better at the dynamic events, like endurance.  In the opposite way, a team doing well at the dynamic events will also be likely to have a good score in the design event, but this is because in order to have good dynamic scores, teams have to do their homework and design correctly the car for the competition objectives.  This post when referring to design is referring to good design that also involves manufacturing and testing!

With this knowledge, teams on all levels should understand that the tenth of a second that they needed or the saving of 10 pounds (4.53 kg) can be better found at the design stage. Give the design competition the importance that it has.  Think of it as if were 750 points out of the 1,000 points of the competition because according to the numbers shown before that statement is not that far from true.

I would like to know your thoughts, opinions or stories about the design event and how it influenced the dynamic events.

 

 

PS:  The idea for this post was a product of good conversations at the Formula SAE Michigan 2013 and Baja SAE RIT 2013 competitions.  In the conversations the question of how important is the design event was brought to my attention and I try to answer it here to some extent.

University of Notre Dame participation on SAE Baja Competition (continuation)

  • Day 2: Design Evaluation/ Technical and Dynamic Brake Inspections

Day 2 started very early because the technical and dynamic brake inspections, and design evaluation took place. The technical inspection needs to be passed in order to advance in the competition, and with 105 registered teams it is important to be early in line. The Notre Dame Baja car #81, after passing all the inspections described above the car gets a sticker as you can see below.

Baja_SAE_Tech_Sticker_Notre_Dame_Car

 

The design event took place at 1:00pm. This is an engineering competition and the students needed to show their designs, analysis and validation of their vehicle. There, students Matt Hubbard, Matt Goedke, Ted Docherty and John Fisher presented the vehicle engineering design. The car has a unique drive train / rear suspension configuration that was explained to the design judges to convince them that it will have a superior performance than the other vehicles.

At the end of the day, the team went to the dynamic brake inspection where they needed to show that the vehicle could lock all four tires at the same time.  Student Matt Hubbard drove the car and was able to pass the test.  This completes the sticker and the car is ready for the dynamics events.

Baja_SAE_Tech_Sticker_Notre_Dame

  • Day 3: Dynamic Events

Today the competition took place at Hogback Hill MX in Palmyra, NY.  This is a motocross facility where the dynamics events take place.  Each of the dynamics events taking place today has two hits.  The team staged the car first for the hill climb event; here the car has to climb a very steep hill from a standing start.  In the first try the car wasn’t able to clear the hill, but since the line for the second hit was long the team decided to go to Land Maneuverability.  Here things like the vehicle turning radius were tested in a course with many twists, turns, and slaloms.  Due to the complexity of the track, on the first run the car went off course but on the second run the car was able to complete the event.  The last event of the day was Suspension and Traction (see picture below): this event tests the suspension travel, vehicle ground clearance, and ability to go over very rough terrain.  For this event the team decided to complete only the obstacles that didn’t pose a tread to the vehicle, as many vehicles were breaking trying to complete some of the obstacles and the amount of points in the event was not worth the chance of breaking the car just before the endurance competition.

After all the day events finished, the drivers walked the endurance track.  A video of the track was taken for drivers further review of the track.

  • Day 4: Endurance

The only event today is the endurance event; it consists of a four-hour race.  The track conditions were muddier than expected by the team.  Since by the rules tires can’t be changed after technical inspection, the team had to run with tires not specified for mud making the car slower on those sections of the track.  The car was able to climb every hill and pass every obstacle of the endurance track.  This is important because if a car gets stuck or needs help to pass a section more than 3 times it gets disqualified.  About half an hour into the race, the engine died and the car was taken to the pit area.  It is important to mention and highlight that all cars use the same engine without any modifications.  After a first inspection the team found that the starter cable was broken, it was replaced and the engine still was not starting, and making now a grinding noise.  A technician from Briggs & Stratton was on site to help teams and helped the team debug the problem, a damage spark cable.  The team moved quickly to make all the repairs and the car was able to go back to the race about an hour later.  Then, 45 minutes to the completion of the four hours and completing 12 laps one of the belts of the drive train broke.  This took the car out of the race since the replacement of the belt couldn’t be finished before the end of the race.

Baja_SAE_Endurance_Notre_Dame

After all the dynamics events of the competition the car is structurally without any failure.  The team will work to understand why the belt failed, fix the car and pass it on to the next team as a workbench to test and validate new designs.

University of Notre Dame first day on SAE Baja competition

The Society of Automotive Engineers (SAE) as part of their Collegiate Design Series (CDS) has a Baja competition, where students design, build and race a small all terrain vehicle. Students from the Department of Aerospace and Mechanical Engineering took on the challenge and during this past year they designed, built and tested a small Baja vehicle. This vehicle runs with a stock 10 hp engine, and a CVT transmission. All components, except the engine, were designed or selected by the students. After the vehicle was assembled, they tested for about 6 hours, where they tuned the suspension and CVT, recorded data, and trained drivers.

NDBaja_SAE

Yesterday, the team drove from South Bend, IN to Rochester, NY. The competition is from June 6 to June 10 and is hosted by Rochester Institute of Technology in Rochester, NY. The summarized schedule of the competition:

  •  Thursday – Registration and engine governor setting
  •  Friday – Technical inspection and engineering design evaluation
  •  Saturday – Dynamic events
  •  Sunday – Endurance race (4 hour race)

If you want to know more about the team you can visit their webpage (http://www3.nd.edu/~ndbaja/index.html) or Facebook page (https://www.facebook.com/NDBaja). You can also show the team your support through Twitter @NDBaja, which will be giving updates during the competition.

Update: the team was able to register and get their engine approved.

Baja and Formula SAE Frame Design

The purpose of this post is to give an idea of how to design a tubular space frame for the Baja or Formula SAE competitions. This is the procedure that I have come up with after being involved in the design, construction and testing of frames for Formula SAE vehicles.

First, what is a frame? What is its role in the vehicle? The frame is a bracket that holds many systems of the car together. The frame also transmits the loads of the suspension! These two are the two most important general roles of the frame.

Where do you start? I have experienced myself through the years all the possible combinations: define suspension points and engine first, then design the frame and adapt systems to the frame design, to the other end where you let all your systems floating in space and design a frame around the systems. My conclusion so far is that you should try to design everything at once and iterate as much as possible. This is because the frame is another system of the car!

Where to start? Pencil and paper, with a sketch, many sketches. The idea at this stage is to generate as many designs as possible. In your sketch of the frame try to also incorporate other systems (e.g. engine).  When sketching first just draw the required rules members and then add the rest.  Also have in mind the manufacturability of the design (angles of notches and diameter of tube bends).  Once the sketches are generated look at them and start to combine the good parts of the sketches and leave the parts you don’t like. At the end choose at least 4 designs but no more than 8. Then decide what are going to be the metrics by which you will judge the design (e.g. weight, cg, torsional stiffness).

This leaves us with the task to model the frame in CAD software. It does not matter what software you are using these steps are generalized:

1. Make a hand drawn sketch with front, side and top view.

2. Identify all the nodes of the sketch and number them.

3. Make a table with the coordinates of all the nodes (at this point these will be rough numbers but the idea is to start, they can be changed later).

4. Now open your prefer CAD software.

5. Create all the points from the table in step 3.

6. Draw lines between points (for curve sections a center point of the arc is needed most of the time).

7. Then almost all software packages have a piping, frame or beam toolbox where you can select the beam cross section and apply it to the line.  This step can vary greatly between different CAD software, but the idea underneath is the same.

8. Most likely the beams are crossing each other at the nodes, thus usually the same toolbar where the cross sections were applied to the lines will have a mating or coupling section where you can specify the connectivity between them (which tube goes first and which one is notched).

9. Save.

Once you have the model go into assembly mode and start adding all the components even if they are not completely designed.  At this point the integration between systems starts an iteration process.  At the same time, the metrics by which the design of the chassis was going to be chosen now can be calculated.

Steps 4 through 8 are shown using PTC CREO 2.0


These post will always be evolving and if you have any suggestions to improve it feel free to comment below or send me an email JLugo{at}ND.edu. Thanks to Bob Kobayashi and Oliver Chmell for their suggestions.

Casa Batlló Design

This house has over a hundred years, it is located in Passeig de Gràcia Avenue in Barcelona, Spain.  Antoni Gaudí and Josep Maria Jujol restored it.  Representing an organic style, it has oval windows in the front and as you enter, the lines of the staircase have a distinct natural course.

By means of evolution, nature has “optimize” its creation; for example bones are lightweight and strong, they are narrower at the center where forces only act in tension or compression and wider at the ends were they are subject to moments.

In nature, form and function combine in one. As I toured the house I observed that the organic shapes were not only visually appealing but also functional.  Nature, as the central theme, was spread all across the house. From the second floor and up, the window frames had vents that resembled the gills of a fish.

The tour guide explained that these vents were all over the house and that the ventilation of every room was “connected” to the adjacent rooms by these gills/vents.  Aside from recreating the respiratory system of a fish, it was actually recreating the respiratory system of the house.

Barcelona experiences very warm summers and cold winters, and closing or opening these gills, depending on the season, helped to maintain a good temperature.  Remember that at that time HVAC units were not around.

If you looked up from one of the first floor interior patios you would see that the windows were all of the same size and that the color of the wall was the same from top to bottom.  Then, as you went upstairs (that were on the side of the patio) you noticed that the size of the windows changed from floor to floor.  The lowest floor had bigger windows because it needed more sun, and as you went up the windows were smaller. You can ask, why the windows looked the same dimension? Cleverly, the frames of the windows were bigger thus creating the perception, from the first floor, that all were of the same size.  Suddenly, you noticed that the intensity in the color of the wall was changing between floors. The color took into account the gradient (the change in the amount) of sunlight to create the visual effect that the whole wall was of the same blue color.

I don’t have to mention that all these details and others impressed me, like the roof that had a room where you could line dry clothes even when raining, chimneys that were just part of a piece of art that involved recycled materials, and much more.

During my stay I visited other houses designed by Gaudí.  They shared the same design principles.  Obviously nature was his inspiration, but did he follow any method?  Most of these houses were built without blueprints.  What was his ultimate goal; make a functional or beautiful house, or both?  How is it that this house design is functional but at the same time aesthetic pleasing and environmental friendly?

Today, many products and artifacts lack of that blend that fuse aesthetics and functionality.  What is really the motivation behind product design today?

Note: First posted in personal web page August 3, 2010